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Evaporation & Crystallization Engineering Services

Precision Separation. Optimized Performance.

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Evaporation & Crystallization Engineering Services

We design and optimize evaporation and crystallization systems, delivering energy-efficient, stable, and high-purity separation solutions through advanced process design, precise thermal control, and seamless integration with upstream and downstream operations, tailored to specific process and product requirements.

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Process Concept Development and Design

  • MVR, TVR, multiple-effect, and forced-circulation systems

  • Technology selection based on duty, fouling, and energy targets

  • Adaptation to feed composition and operating conditions

Crystallization Process Design Engineering

  • Cooling, evaporative, and reactive crystallization systems

  • Crystal size distribution and purity control

  • Yield optimization through controlled supersaturation

Heat and Mass Balance Development

  • Detailed material and thermal balance calculations

  • Steam, power, and cooling load estimation

  • Stable operating envelope definition and validation

Equipment Sizing and Configuration

  • Evaporators, crystallizers, heat exchangers, and separators

  • Process-driven equipment sizing and specification inputs

  • Auxiliary systems and layout considerations

Advanced Energy Efficiency Optimization

  • Heat recovery and vapor recompression integration

  • Utility consumption reduction strategies and measures

  • Operating cost optimization through process efficiency

Product Quality and Crystal Control

  • Supersaturation and residence time control

  • Consistent product quality and crystal morphology

  • Minimization of fines and agglomeration formation

Upstream and Downstream Integration

  • Filtration, centrifugation, and drying interfaces

  • Recycling and recovery stream integration

  • Process continuity and operational operability

Operational Stability and Fouling

  • Scaling, fouling, and corrosion mitigation

  • Material selection and cleaning strategies

  • Long-term operational reliability under continuous operation

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Our Company Profile

Explore our mission, vision, and values. Learn what drives our commitment to sustainable and responsible industrial development.

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Prime Process Engineering is Türkiye’s leading plant solutions partner, delivering end-to-end process engineering, turnkey EPC execution, and reliable long-term operational support for complex chemical and industrial plants across multiple sectors.

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Mustafa Kemal Mah. 2155. Cad.
Nep Ofis, 4th Floor, office No. 12
Çankaya, Ankara, Türkiye

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